ESP Sand Protection Technology from HULK

The High Efficiency VORT-X is the first sand mitigation tool designed from the ground up for unconventional ESPs.

HIGH EFFICIENCY VORT-X

HULK’s High Efficiency VORT-X has been engineered to provide maximum sand separation efficiency and to work as a system to homogenize wellbore fluid and break-up sand slugs to help you run longer. This sand separation and fluid homogenization tool eliminates failures caused by desander tools that utilize internal spirals. It offers sand and solids protection for the entire life of your ESP system, keeping your ESP healthy and able to maximize production and ultimately allowing the same ESP to have greater drawdown and produce more barrels. 

HULK’s engineering team has extensive ESP knowledge, from theory to the field, and understands the complexity of sand and solids issues in artificial lift systems. They applied that knowledge and designed HULK High Efficiency VORT-X, the most efficient sand tool available. 

Desanders are easily overwhelmed by sand slugs and will ultimately cough up sand, sending a slug up to the ESP. Most operators have experienced a situation where sand damaged the ESP or completely failed it, but the tail-joints were not FULL! VORT-X handles sand slugs with ease, breaking them up and homogenizing fluid into a solution your ESP was designed to handle. 

HULK VORT-X desander on the tailgate of a truck in the Permian Basin

HULK Sand Separation Technology

VORT-X sand separation technology efficiently and effectively removes sand from the fluid and fills the tail-joints. Once the tail-joints are full, typical desanders are done. VORT-X is just getting started. By working as an engineered system, it is able to process sand and solids, homogenizing the fluid, providing a solution your ESP is better equipped to handle. This results in running 40+% longer by greatly reducing wear, damage, and failures. 

This tool has been developed to fit any application, match your deployment method, and remain efficient in all flow rates.

If no VORT-X model meets your specific needs, call us: 307-699-3198, or email: mark.robinson@hulkusa.com and we will deliver a solution to your sand challenges.

HULK VORT-X desander is designed for maximum sand separation, including sand slugs, to protect ESPs like Baker Hughes’s CENTRLIFT

HULK High Efficiency VORT-X

facts

  • 200+ installs in the Permian and Bakken as of 2/15/24

  • Separating efficiencies tested at 95+% in-house sand loop 

  • No moving parts

  • Made from corrosion-resistant materials

  • Installs easy, decreases rig time, and requires no rotation of tailpipe assembly

  • Simply designed, passive device that improves your entire ESP system

  • Easy to redress

Benefits

  • Eliminates sand slugging, particularly at initial production phase

  • Reduces impeller wear

  • Prevents shaft break

  • 40+% longer runtime than helix spiral style desanders in multi-well independent trial

    • Meaning 40+% more production days

    • Fewer annual ESP installs 

    • Lower costs-per-day

HULK VORT-X desander installed in the Permian Basin below a Champion X HIGH RISE ESP

One Sand Tool Fits All

HULK High Efficiency VORT-X fits all applications and can be ESP or Packer deployed. This tool has a short overall length, promoting fast and safe field installations. VORT-X is adaptable and flexible, and can be changed to match your deployment method and style. 

  • Available for 5 ½” and 7” casings (Always in stock)

  • Operational range 250-10,000 bpd

  • 30-100 mesh frac sand

  • See flow testing video below

ESP Deployed

Packer Deployed

Introducing HULK High Efficiency VORT-X

VORT-X has been designed and made in the USA by HULK, and is ready for your application.

CONTACT HULK TODAY TO GET OUR INDUSTRY-LEADING SAND SEPARATION TECHNOLOGY